Place of Origin | China |
Brand Name | Kasugai |
Model Number | ASTM A182 F1 F5 F9 F11 F12 F22 F91 ANSI B16.5/B16.47 SW |
Document | Product Brochure PDF |
Socket Weld Alloy Steel Flange SW Wear Resistant F1 F5 F9 F11 F12
Alloy steel flanges are flanges manufactured from alloy steel materials, which are composed of multiple elements, including iron and carbon, as well as other alloying elements such as chromium, nickel, molybdenum, and vanadium. These alloys impart specific properties to the flanges, such as enhanced strength, corrosion resistance, and high-temperature capabilities.
Alloy steel flanges are available in various material grades, each with its own composition and properties. Common alloy steel grades used for flanges include ASTM A182 F5, F9, F11, F22, and F91. These grades offer different levels of strength, toughness, and resistance to corrosion and high temperatures.
Product Information
Product Name | ASTM A182 F1 F5 F9 F11 F12 F22 F91 ANSI B16.5/B16.47 SW Alloy Steel Socket Weld Flange |
Size Range | 1/2’ to 24” |
Pressure Class | 150, 300, 400, 600, 900, 1500, 2500, |
Thickness | Sch10S to Sch160 |
Standards | ASME/ANSI B16.5/B16.47, JIS B2220 |
Type | Socket Weld (SW) |
Origin | China |
Applications | Offshore, Oil Field, Shipbuilding, Water System, Nature Gas, Pipe Projects, Electric Power, etc. |
Test | Direct-reading Spectrograph, Hydrostatic testing machine, X-ray detector, Ultrasonic flaw detector, Magnetic particle detector |
Test Certificates | Raw Materials Certificate, 100% Radiography Test Report, Third Party Inspection Report |
Chemical Composition of Alloy Flange Material
Grade | Steel Names | C | Mn | Si | P | S | Cr | Mo |
ASTM A182 F1 | C-0.5Mo | 0.15 max | 0.3-0.6 | 0.5 | 0.03 | 0.03 | 4-6 | 0.44-0.65 |
ASTM A182 F5 | 5Cr-0.5Mo | 0.15 max | 0.3-0.6 | 0.5-1.0 | 0.03 | 0.03 | 4-6 | 0.44-0.65 |
ASTM A182 F9 | 9Cr-1Mo | 0.15 max | 0.3-0.6 | 0.5-1.0 | 0.03 | 0.03 | 8-10 | 0.9-1.1 |
ASTM A182 F11 |
1.25Cr-0.5Mo-Si(CL1/CL3) 1.25Cr-0.25Mo–Si (CL2) |
0.5-0.15 | 0.3-0.6 | 0.5-1.0 | 0.03 | 0.03 | 1.0-1.5 | 0.44-0.65 |
ASTM A182 F12 | 1Cr-0.5Mo | 0.15 max | 0.3-0.6 | 0.5 | 0.03 | 0.03 | 4-6 | 0.44-0.65 |
ASTM A182 F22 | 2.25Cr-1Mo | 0.5-0.15 max | 0.3-0.6 | 0.5 | 0.03 | 0.03 | 4-6 | 0.44-0.65 |
ASTM A182 F91 | 0.15 max | 0.3-0.6 | 0.5-1.0 | 0.03 | 0.03 | 8-10 | 0.9-1.1 |
Flange Type: Socket Weld (SW)
Socket Weld flange
Socket Weld flanges were initially developed for use on small-size high pressure piping. Their static strength is equal to Slip On flanges, but their fatigue strength 50% greater than double-welded Slip On flanges.
The connection with the pipe is done with 1 fillet weld, at the outside of the flange. But before welding, a space must be created between flange or fitting and pipe.
ASME B31.1 1998 127.3 Preparation for Welding (E) Socket Weld Assembly says..In assembly of the joint before welding, the pipe or tube shall be inserted into the socket to the maximum depth and then withdrawn approximately 1/16" (1.6 mm) away from contact between the end of the pipe and the shoulder of the socket.
Manufacturing Process
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